[904_Razzle_Dazzle]

I laid the bike down unfortunately. I got lucky and only broke the head light, the ignition, and my left hand. The ignition assembly is cracked in half and is stuck in the on position. My question is how can I get the ignition off to replace it?

 

[scotts09]

I am no expert but if it was me I would disconnect the battery and replace ignition assy. Others may have a better resolution.

 

[904_Razzle_Dazzle]

I am no expert but if it was me I would disconnect the battery and replace ignition assy. Others may have a better resolution.

That was the plan. Battery already disconnected I was curious how the ignition came out? Looks to me like there's some sort of anti theft to keep from stealing it.

 

[scotts09]

Ok Gotcha, Yea I'm not sure how it comes out without looking at the service manual.

 

[904_Razzle_Dazzle]

Ok Gotcha, Yea I'm not sure how it comes out without looking at the service manual.

Yeah I looked and it's not super clear. I can see one bolt potentially but besides that's I'm not sure. Haven't gotten around to taking apart yet so I don't even know how hard it is. Was just trying to get an idea

 

[gbauto]

I would suspect it uses a tamper-proof torx bit(those are the type with a pin in the center). If you can't find them at Harbor Freight, then a tool truck or the web would be the next option.

Husky 3/8 in. Drive Tamper Proof Torx Bit Socket Set (8-Piece) HTPTXBS8PCSR - The Home Depot

The Husky Tamperproof Torx bit socket set is a great addition to any tool box or socket collection. This set comes equipped with 3/8 in. drive bit sockets allowing you to tackle wide a range of projects.

www.homedepot.com

 

[904_Razzle_Dazzle]

I would suspect it uses a tamper-proof torx bit(those are the type with a pin in the center). If you can't find them at Harbor Freight, then a tool truck or the web would be the next option.

Husky 3/8 in. Drive Tamper Proof Torx Bit Socket Set (8-Piece) HTPTXBS8PCSR - The Home Depot

The Husky Tamperproof Torx bit socket set is a great addition to any tool box or socket collection. This set comes equipped with 3/8 in. drive bit sockets allowing you to tackle wide a range of projects.

www.homedepot.com

If I'm lucky and it's those security torx, I already have a set like those.

 

[JCFZ9]

Gen1/2 uses tamper resistant bolts (not security torx), they have a hex head section when new, but when torqued down during installation, the hex part snaps off leaving a flat domed head.
So you'll need to drill them out, or grind a slot in the heads to remove them with a flat blade screwdriver.

(Courtesy of Partzilla)

 

[904_Razzle_Dazzle]

Gen1/2 uses tamper resistant bolts (not security torx), they have a hex head section when new, but when torqued down during installation, the hex part snaps off leaving a flat domed head.
So you'll need to drill them out, or grind a slot in the heads to remove them with a flat blade screwdriver.

Oo fun. That's what I suspected.

 

[gbauto]

Well, that sucks. I suppose it will definitely deter theft, but that design is pretty stupid.

 

[PegasusJockey]

Another method...(not real serious but keep you riding)
If it is stuck in the on position why not just use the kill switch?
At least until permanent replacement.

 

[904_Razzle_Dazzle]

Another method...(not real serious but keep you riding)
If it is stuck in the on position why not just use the kill switch?
At least until permanent replacement.

I would if I could ride. I'm out with a broke hand for 4-6 weeks so it'll probably get replaced before I'm able to ride again anyway.