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Handle bar recall 4.7.2017

20037 Views 81 Replies 40 Participants Last post by  DougZ73
https://ultimatemotorcycling.com/20...z-09-xsr900-motorcycles-due-handlebar-issues/

Yamaha has recalled certain-model 2015-2017 FJ-09, FZ-09, and XSR900 motorcycles because a painting issue and the inadequate application of the thread-locking agent that may cause the lower handlebar holder to loosen.

The National Highway Traffic Safety Administration (NHTSA) announcement states, “If the handlebars are not properly secured to the motorcycle, a loss of vehicle control may result, increasing the risk of a crash.”

The recall affects 22,433 units in all manufactured between Aug. 01, 2013 and Jan. 31, 2017. The Vehicle Identification Number ranges are as follows:

VIN Range 1 : Begin : JYARN33E0EA000014 End : JYARN33EXGA012044 Not sequential
VIN Range 2 : Begin : JYARN33Y0EA000024 End : JYARN33YXGA003340 Not sequential
VIN Range 3 : Begin : JYARN37E0FA000008 End : JYARN37EXHA003582 Not sequential
VIN Range 4 : Begin : JYARN37Y0FA000018 End : JYARN37YXHA001180 Not sequential
VIN Range 5 : Begin : JYARN47E0GA000002 End : JYARN47EXHA001840 Not sequential
VIN Range 6 : Begin : JYARN47Y0GA000009 End : JYARN53YXHA000306 Not sequential
The Safety Recall Report states:

“In affected motorcycles, the lower handlebar holder may have been painted improperly during manufacturing. Additionally, the stud bolt threads of the lower handlebar holder may not have had adequate thread-locking agent applied. As a result, if a strong external impact is applied to the handlebar, the paint on the bottom of the lower handlebar holder may be damaged. Over time, the paint can wear off, creating clearance that allows the stud bolt to loosen due to engine vibration. If the stud loosens or falls off, the handlebar holder may come loose from the handle crown, causing loss of control that could result in a crash with injury or death.”

Yamaha will notify owners, and dealers will replace the lower handlebar holder, free of charge. All affected units will be modified at no cost to the consumer regardless of warranty status. The recall is expected to begin in April 2017. Owners may contact Yamaha customer service at 1-800-962-7926. Yamaha’s number for this recall is 990114.

The NHTSA Campaign Number is 17V221000. Owners may also contact the Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
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Waiting on my local Yamaha dealer to get the parts in..they will call me whey they are ready for me not the other way around.
Same here but I'm so picky, I don't want them touching my bike. The XSR on the showroom floor didn't even have the top handlebar clamps tightened down evenly.
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It's different, because the instrument pod on the XSR bolts the the lower handlebar holders.
SAME part number for both bikes.

Left 1RC-24847-12-00

Right 1RC-24848-12-00
2016 Yamaha FZ09 (FZ09GB) Steering
Change Assembly
Reset Zoom In Zoom Out
Steering
Ref#
Part
Price
Qty

1
Bearing
93399-99931-00
$26.42
2
Cover, Ball Race 1
5VX-23415-00-00
$8.81
3
Nut
90179-25004-00
$10.86
4
Washer, Plate
90202-26142-00
$5.73
5
Washer, Special
26H-23418-01-00
$7.48
6
Washer, Plate
90201-22018-00
$5.37
7
Nut, Special
1RC-23393-00-00
$20.41
8
Crown, Handle
1RC-23435-10-00
$199.82
9
Bolt, Hexagon Socket Head
91314-08030-00
$6.53
10
Holder, Handle Upper
1RC-23441-11-00
$19.04
11
Holder, Handle Upper 1
1RC-2344A-11-00
$19.14
12
Bolt, Hexagon Socket Head
91314-08030-00
$6.53
13
Holder 1
1RC-24847-11-00 1RC-24847-12-00
$28.61
14
Holder 2
1RC-24848-11-00 1RC-24848-12-00
$28.61
15
Nut, U Flange
95602-10200-00
$3.25
16
Guide, Cable
1RC-23389-00-00
$20.04
17
Holder, Brake Hose 2
5SL-25876-00-00
$6.33
18
Bolt, Button Head
92017-06012-00
$2.48
19
Bracket, Horn
1RC-23377-00-00
$5.41



2016 Yamaha XSR900 (XSR900GS) Steering
Change Assembly
Reset Zoom In Zoom Out
Steering
Ref#
Part
Price
Qty

1
Bearing
93399-99931-00
$26.42
2
Cover, Ball Race 1
5VX-23415-00-00
$8.81
3
Nut
90179-25004-00
$10.86
4
Washer, Plate
90202-26142-00
$5.73
5
Washer, Special
26H-23418-01-00
$7.48
6
Washer, Plate
90201-22018-00
$5.37
7
Nut, Special
1RC-23393-00-00
$20.41
8
Crown, Handle
1RC-23435-30-00
$191.81
9
Bolt, Hexagon Socket Head
91314-08030-00
$6.53
10
Cap, Switch
B90-82552-00-00
$21.62
11
Holder, Handle Upper
1RC-23441-11-00
$19.04
12
Holder, Handle Upper 1
1RC-2344A-11-00
$19.14
13
Bolt, Hexagon Socket Head
91314-08030-00
$6.53
14
Holder 1
1RC-24847-11-00 1RC-24847-12-00
$28.61
15
Holder 2
1RC-24848-11-00 1RC-24848-12-00
$28.61
16
Nut, U Flange
95602-10200-00
$3.25
17
Stay, Headlight
B90-23174-10-00
$96.98
18
Bolt, Hexagon Socket Head
91314-06018-00
$3.25
19
Collar
B90-23113-00-00
$7.15
20
Damper
3P6-21649-00-00
$3.30
21
Bolt, Flange
95807-06016-00 95817-06016-00
$2.43
22
Cover, Upper 1
2PN-23121-00-00
$76.63
23
Cover, Upper 2
2PN-23131-00-00
$76.63
24
Bolt
90109-06081-00
$6.68
25
Guide, Cable
B90-23389-00-00
$20.03
26
Rubber
B90-23195-00-00
$3.13
27
Holder, Brake Hose 2
B90-25876-00-00
$5.29
28
Screw
90149-06233-00 92017-06012-00
$2.48
29
Bracket, Horn
1RC-23377-00-00
$5.41
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